Press Line – High-Precision Surface Quality Control
In the automotive industry, maintaining quality and reliability requires stringent control processes at every production stage. Our Press Line surface quality control system identifies surface defects that may arise during the Body in White (BIW) production process, ensuring that defective parts do not proceed to the next phases. This prevents production line interruptions, enhances production quality, and improves customer satisfaction.
Why is Surface Quality Important?
Surface quality is a crucial factor that defines the aesthetics, functionality, and durability of a product. High-precision surface quality control elevates quality control standards in automotive manufacturing. Surface defects in the automotive industry are not only aesthetic issues but also pose risks regarding safety and performance.
Common Surface Defects Encountered
The most frequently encountered surface defects in the manufacturing process include:
- Scratches: Thin, elongated marks on the surface.
- Tears: Significant damage on the metal surface.
- Dents: Deformations that reduce the structural strength of the product.
- Paint Defects: Spots or errors that reduce visual quality.
Integrated Solution: Comprehensive Surface Control in One System
With Press Line quality control solutions, every surface defect is detected in real time. The system can identify even the smallest imperfections invisible to the human eye.
- Real-Time Quality Control: High-precision cameras and image processing algorithms instantly detect and evaluate surface defects.
- Optical Detection: Ensures high accuracy even on matte and reflective surfaces.
- 17 Inspections per Second: Each product is inspected 17 times per second.
- Multi-Angle Cameras: Up to 12 cameras can be used to fully analyze the surface from different angles.
Boost Efficiency with Perfect Surface Quality in Manufacturing
Traditional quality control methods are prone to human error and sampling inaccuracies. However, our automated surface quality control systems overcome these limitations, enhancing accuracy and eliminating human errors in manufacturing. Our system not only maintains quality standards but also increases production efficiency.